A Bit Of DIY Helps Cut Straight And Happy Threads

Apr 19, 2023

Need to cut threads into a hole? A tool called a tap is what you need, and a hand-operated one like the one shown here to the side is both economical and effective. A tap's cutting bit works by going into a pre-drilled hole, and it's important to keep the tool straight as it does so. It's one thing to tap a few holes with steady hands and a finely calibrated eyeball, but when a large number of holes need to be tapped it can be worth getting a little help.

The usual tool to help keep a tap straight and pressed gently downwards is called a tap follower, but [Tony] had a lot of M4 holes to tap and no time to order one and wait for it to arrive. Instead, he converted a cheap tap into a tool that could be held in the chuck of his mill, with the freedom to slide up and down as needed. The result? A tap that's hand-operated but certain to be orthogonal to the work piece, making the job of cutting a lot of threads much more pleasant.

Tapping isn't just for metal, either. Cutting threads into wood is also done, and be sure to check out this simple method for making your own surprisingly effective wood taps in the shop with a threaded rod, or a lag screw. Of course, the need to tap a hole can be sidestepped by using threaded inserts in the right material, instead.